NiAl cladding powder with strong bonding strength

Short Description:

Brand: KF-2 NiAl82/18, KF-6 NiAl95/5,
Particle Size: -140+325 mesh
Type: KF-2 Chemically Clad, KF-6 Mechanically Clad
KF-2 Similar to METCO/AMDRY 404NS
KF-6 Similar to AMPERIT 282, METCO/AMDRY 956 450NS, PRAXAIR NI-109, PAC 906


Product Detail

Product Tags

Description

We are proud to introduce two products based on NiAl powder: KF-2 and KF-6. These two products use different ratios of NiAl powder and have unique characteristics and applications.

KF-2 uses NiAl82/18, which contains 82% Ni and 18% Al. This product is suitable for applications with a maximum operating temperature of 650°C. It provides a dense, machinable, oxidation-resistant, and wear-resistant coating with self-bonding properties. There is always an exothermic reaction during the spraying process, which results in excellent bonding strength superior to Ni5Al material. KF-2 is suitable for repairing and re-manufacturing machinable carbon steel and corrosion-resistant steel, and can also be used for bonding layers of ceramics and wearable materials.

KF-6 uses NiAl95/5, which contains 95% Ni and 5% Al. This product is suitable for applications with a maximum operating temperature of 800°C and can be applied using various spraying methods such as flame, APS, and HVOF. It also provides a dense, machinable, oxidation-resistant, and wear-resistant coating with self-bonding properties. There is always an exothermic reaction during the spraying process, resulting in excellent bonding strength. KF-6 can also be used for repairing and re-manufacturing machinable carbon steel and corrosion-resistant steel, as well as bonding layers of ceramics and wearable materials.

In summary, both KF-2 and KF-6 are NiAl powder-based products that offer excellent bonding strength and wear resistance. KF-2, which contains a lower percentage of NiAl powder (NiAl82/18), is suitable for applications with a maximum operating temperature of 650°C, while KF-6, with a higher percentage of NiAl powder (NiAl95/5), can handle higher temperatures up to 800°C and can be applied using various spraying methods. Both products are ideal for repairing and re-manufacturing machinable carbon steel and corrosion-resistant steel, as well as for bonding layers of ceramics and wearable materials. The choice between KF-2 and KF-6 depends on the specific requirements of the application and the maximum operating temperature required.

Similar products

Brand Product Name AMPERIT METCO/AMDRY WOKA PRAXAIR PAC
KF-2 NiAl82/18 404NS
KF-6 NiAl95/5 282 956450NS NI-109 906

Specification

Brand Product Name Chemistry (wt%) Hardness Temperature Properties & Application
Al W Mo Cr Al2O3 MoS2 WC C Fe Ni
KF-2 NiAl82/18 20 Bal. HRC 20 ≤ 800ºC •Flame, APS, Max. operating temperature  650°C.

•Dense and machinable oxidation resistant and wear resistant coating.
•Self bonding
•There is always exothermic reaction in the spraying process, which has excellent bonding strength and is superior to Ni5Al material
•For repair and re-manufacture of machinable carbon steel and corrosion resistant steel
•Used for bonding layer of ceramics and wearable materials

KF-6 NiAl95/5 5 Bal. HRC 20 ≤ 800ºC •Flame, APS, HVOF,  Max. operating temperature  800°C

•Dense and machinable oxidation resistant and wear resistant coating
•Self bonding
•There is always exothermic reaction in the spraying process, which has excellent bonding strength
•For repair and re-manufacture of machinable carbon steel and corrosion resistant steel
•Used for bonding layer of ceramics and wearable materials

KF-20  Ni-MoS₂ 22 Bal. HRC 20 ≤ 500ºC •Used for movable sealing parts and grindable sealing rings
•It can be used as low friction material
KF-21T Ni-Graphite 75/25 25 Bal. HRC 20 ≤ 480ºC •Flame, Max. operating temperature  480°C 1. Wearing materials of turbo compressor
•Applicable to nickel alloy and steel parts
•Products with high graphite content are suitable for titanium parts without edge
•High graphite content will enhance the lubrication performance
•High nickel content will improve erosion resistance
•Similar products are different due to different OEM specifications
KF-22T/R Ni-Graphite 60/40 50 Bal. HRC 20 ≤ 480ºC
KF-21R Ni-Graphite 75/25 25 Bal. HRC 20 ≤ 480ºC
KF-45 Ni-Al2O3 77/23 23 Bal. HRC 40 ≤ 800ºC •Flame,APS, irregular

•It can be used to melting crucible, terminal sealing surface and mold surface as protective layer
•Porous filter membrane with special properties can be made by powder metallurgy

KF-56 Ni-WC 16/84 Bal. 12 HRC 62 ≤ 400ºC •Flame,APS, irregular

•Resistance to hammering, erosion, abrasion and sliding abrasion
•The corrosion resistance and toughness are higher than WC-Co, but the hardness is lower
•Toughness is higher than WC10Ni, but hardness is lower
•It can be used for fan blades, cams, piston rods, sealing faces, etc
•It is suitable for plasma spraying, and can also be mixed with nickel based self fluxing alloy powder for spray welding

KF-50 Ni-WC10/90 Bal. 10 HRC 62 ≤ 400ºC •Flame, irregular

•Resistance to hammering, erosion, abrasion and sliding abrasion
•The corrosion resistance and toughness are higher than WC-Co, but the hardness is lower
•The hardness is higher than WC17Ni, but the toughness is lower
•It can be used for fan blades, cams, piston rods, sealing faces, etc
•It is suitable for plasma spraying, and can also be mixed with nickel based self fluxing alloy powder for spray welding

KF-91Fe Fe-WC 4 27 9.5 Bal. 5.5 HRC 40 ≤ 550ºC •Flame, APS, irregular, Max. operating temperature  815°C.

•Wear resistant coating material, which can be used for tank brake pad repair
•It has good adhesion, high bonding strength and wear resistance, and can be used for parts maintenance in vehicle industry

KF-110 NiCr-Al 95/5 5 7.5 Bal. HRC 20 ≤ 800ºC •Flame, APS,  Max. operating temperature  980°C.

•Plasma spraying with self bonding
•Ceramic bonding layer or for repair and manufacturing of nickel, nickel alloy or machinable steel
•Oxidation and corrosion resistance under high temperature

KF-113A NiCrAl-CoY2O3 Cr+Al:20, Ni+Co:75 HRC 20 ≤ 900ºC •APS,HVOF, irregular, Max. operating temperature  980°C.

•It is applicable to the repair of high temperature bonding layer or wear / improperly processed parts
•Operating temperature up to 980 ℃

KF-133 NiMoAl 5 5 Bal. HRC 20 ≤ 650ºC •Self bonding, common hard coating for bearing application
•Tough, with good corrosion resistance and impact performance
•Used for machine parts, bearing seat and valve
KF-31 Ni-Diatomite 75/25 •Flame,APS, irregular,  Max. operating temperature  650°C.

•For grindable seal coating, including movable seal parts, grindable seal rings, low friction materials


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